A stable optical resonator comprising a spherical rear mirror with a phase step of λ/2 at its center and a flat output coupler promises to produce a beam with very low diffraction. Based on this premise, a phase step mirror is fabricated on oxygen-free high-conductivity copper substrate using single-point diamond turning method for use in kilowatt-class CO2 laser. The fabrication technique and subsequent metrology measurements of the optical component, e.g., surface profile error and surface finish, are discussed.