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- Title
A tailored multi-functional catalyst for ultra-efficient styrene production under a cyclic redox scheme.
- Authors
Zhu, Xing; Gao, Yunfei; Wang, Xijun; Haribal, Vasudev; Liu, Junchen; Neal, Luke M.; Bao, Zhenghong; Wu, Zili; Wang, Hua; Li, Fanxing
- Abstract
Styrene is an important commodity chemical that is highly energy and CO2 intensive to produce. We report a redox oxidative dehydrogenation (redox-ODH) strategy to efficiently produce styrene. Facilitated by a multifunctional (Ca/Mn)1−xO@KFeO2 core-shell redox catalyst which acts as (i) a heterogeneous catalyst, (ii) an oxygen separation agent, and (iii) a selective hydrogen combustion material, redox-ODH auto-thermally converts ethylbenzene to styrene with up to 97% single-pass conversion and >94% selectivity. This represents a 72% yield increase compared to commercial dehydrogenation on a relative basis, leading to 82% energy savings and 79% CO2 emission reduction. The redox catalyst is composed of a catalytically active KFeO2 shell and a (Ca/Mn)1−xO core for reversible lattice oxygen storage and donation. The lattice oxygen donation from (Ca/Mn)1−xO sacrificially stabilizes Fe3+ in the shell to maintain high catalytic activity and coke resistance. From a practical standpoint, the redox catalyst exhibits excellent long-term performance under industrially compatible conditions. Styrene is an important commodity chemical that is highly energy and CO2 intensive to produce. Here, authors report a redox-oxidative dehydrogenation scheme and a tailored core-shell redox catalyst to convert ethylbenzene to styrene with up to 91.4% single-pass yield and 82% energy savings.
- Subjects
STYRENE; OXIDATION-reduction reaction; OXIDATIVE dehydrogenation; HETEROGENEOUS catalysts; CATALYSTS
- Publication
Nature Communications, 2021, Vol 12, Issue 1, p1
- ISSN
2041-1723
- Publication type
Article
- DOI
10.1038/s41467-021-21374-2