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- Title
Investigation of tool life in the single-crystal diamond turning of AISI 420 using high-frequency ultrasonic vibration.
- Authors
Yoon, Il Chae; Kang, Ik Soo; Kwak, Ye In; Kurniawan, Rendi; Ko, Tae Jo
- Abstract
AISI 420 is primarily used for optic molds manufactured through ultraprecision machining with single-crystal diamond tools. Tool wear rapidly occurs due to the diffusion of diamond and iron atoms when cutting ferrous metals with diamond tools. In the machining of optic molds, the diamond tool is uniformly replaced, regardless of the tool status after use for some time due to the difficulty in predicting tool life. This practice results in the wastage of expensive single-crystal diamond tools and reduces productivity. This study addressed the aforementioned issue by developing a tool-life model through theoretical analysis of the effective contact ratio between the tool and the workpiece and a cutting experiment with high-frequency ultrasonic vibration. In addition, the effectiveness of ultrasonic vibration cutting on the suppression of diamond tool wear was demonstrated by measuring tool wear after the cutting experiments.
- Subjects
INDUSTRIAL diamonds; DIAMOND turning; METAL cutting; ULTRASONIC cutting; DIAMOND cutting; ULTRASONICS; DIAMONDS; DIAMOND crystals
- Publication
Journal of Mechanical Science & Technology, 2024, Vol 38, Issue 5, p2519
- ISSN
1738-494X
- Publication type
Article
- DOI
10.1007/s12206-024-0430-4